EXPERIMENTAL INVESTIGATION ON THE HEAT TRANSFER ENHANCEMENT IN SINGLE FLOW BY WIRE-COIL INSERTS

  • TITLE: EXPERIMENTAL INVESTIGATION ON THE HEAT TRANSFER ENHANCEMENT IN SINGLE FLOW BY WIRE-COIL INSERTS
  • AUTHOR(S): P. Bonev, V. Petkov, H.Hristov
  • ABSTRACT: This paper presents heat transfer enhancement in single-phase transitional flow by wire-coil insert with geometrical parameters rib height-to-diameter ratio e/D=0.063, and rib pitch-to-height ratio p/e =5.6 ÷12.2. The paper presents variation of friction factor and heat transfer coefficient in the ranges of Reynolds and Prandtl numbers as 1100
  • PAGES: 6-
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EFFECT OF SLIDING VELOCITY ON MICROSTRUCTURE OF DIAMOND BURNISHED 41Cr4 STEEL COMPONENTS

  • TITLE: EFFECT OF SLIDING VELOCITY ON MICROSTRUCTURE OF DIAMOND BURNISHED 41Cr4 STEEL COMPONENTS
  • AUTHOR(S): V. P. Dunchev
  • ABSTRACT: In this article, the effect of the sliding velocity on the microstructures of diamond burnished 41Cr4 steel components was studied. The object of a comparative analysis of the microstructures of the surface and subsurface layers are three specimens. The specimens were diamond burnished with the same process parameters, but with different sliding velocity magnitudes: 50, 200, 300 m/min. The analyses of the microstructures were conducted using an NEOPHOT 2 metallographic microscope at X100, X400, and X800 magnifications. It was found that the generated heat increasing in the contact zone between the diamond tip and the surface been treated due to the increase of the sliding velocity is not sufficient for phase transformations in the surface layers of the studied steel. On the other hand, the higher sliding velocity increases the plasticity in the surface layers, which effect is reflected in changes in the microstructure - there is a tendency to modify the granular perlite to a fibrous structure.
  • PAGES: 5-
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MODELING AND OPTIMIZATION OF THE ROUGHNESS AND MICROHARDNESS IN DIAMOND BURNISHING OF CuAl8Fe3 BRONZE

  • TITLE: MODELING AND OPTIMIZATION OF THE ROUGHNESS AND MICROHARDNESS IN DIAMOND BURNISHING OF CuAl8Fe3 BRONZE
  • AUTHOR(S): V. P. Dunchev, D. K. Drumeva
  • ABSTRACT: In this article, the object of the experimental study is diamond burnishing of cylindrical specimens made of bronze CuAl8Fe3 in terms of the roughness obtained and microhardness. For this purpose, planned experiment, analysis of variance and regression analysis were performed sequentially. The governing factors were the spherical surface radius of the diamond tip, burnishing force and feed rate. Based on the regression models obtained of the roughness and surface microhardness, one-objective optimizations under the minimum roughness criterion and maximum surface microhardness, and two-objective optimization of the studied process were conducted. As a result, the respective optimal values of the governing factors were established. Using the governing factor optimal values obtained from the two-objective optimization, the impact of the number of passes and working scheme (one-way or two-way) on the roughness obtained and surface microhardness was additionally studied. It was established that the implementation of the diamond burnishing process with four passes in the conditions of one-way operating scheme provides roughness of m075.0R a and surface microhardness of .305HV050
  • PAGES: 4-
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SURFACE LAYER TEMPERATURE-DEPENDENT CONSTITUTIVE MODEL OF BRONZE CuAl8Fe3, SUBJECTED TO DIAMOND BURNISHING

  • TITLE: SURFACE LAYER TEMPERATURE-DEPENDENT CONSTITUTIVE MODEL OF BRONZE CuAl8Fe3, SUBJECTED TO DIAMOND BURNISHING
  • AUTHOR(S): V. P. Dunchev, D. K. Drumeva
  • ABSTRACT: In this article, the temperature-dependent constitutive model of CuAl8Fe3 bronze is developed, using the "flow stress"concept. The model defines the dependence between the stress and strain tensors for a point on the surface layer subjected to diamond burnishing. The adequacy of the chosen constitutive model was achieved by comparing the deformed state of the surface layer obtained via an experimental test (indentation test) and inverse finite element analysis of the experimental test. The developed constitutive model takes into account the temperature influence on the surface and sub-surface layers of CuAl8Fe3 bronze in the range of (20 ÷ 250) ° C . The model serves the fully coupled thermal-stress finite element analysis in order to study the stressed and strained state in rotational components made of bronze CuAl8Fe3, subjected to diamond burnishing.
  • PAGES: 3-
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PRINCIPLES OF CREATING A DIAMOND ABRASIVE TOOL TAKING INTO ACCOUNT THE FEATURES OF THE MICROCUTTING PROCESS

  • TITLE: PRINCIPLES OF CREATING A DIAMOND ABRASIVE TOOL TAKING INTO ACCOUNT THE FEATURES OF THE MICROCUTTING PROCESS
  • AUTHOR(S): F. Salenko, L.F. Golovko, Salenko, V.T. Shchetynin, R.H. Arhat, M.R.F. Budar
  • ABSTRACT: The article discusses the creation of a modern diamond-abrasive tool for processing specific materials - carbon-carbon composites, which have high strength, temperature resistance, and low machinability. The anisotropy of the material structure, porosity, the tendency to crack formation with the release of a significant amount of dust makes the processing of such materials with traditional tools problematic. The application of a functional approach to the design of the working surfaces of the tool, including the non-rigid one (in the form of diamond threads, saws of the renovator), is proposed, which allows the cutting surfaces to be considered as a set of separate clusters, the functional properties of which are focused on ensuring maximum productivity in each specific zone of material processing. This significantly reduces dust contamination on the surface, improves and stabilizes the cutting process
  • PAGES: 2-
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